I next laid out the template of the bicycle frame and then the headstock at the correct angle.
I then traced out the frame again on some melamine and there is my metal plate template that will be inserted into the frame.
I was then read to cut out the shape out of metal. This is were things got fun, i went over to the metal shop and found some scrape 3/8" metal and started cutting it out. I have to say it is a blast cutting and grinding metal.
So after about 45 minutes or so I can up with this.
After some work with a hand file the burs were gone and it was now time for welding.
Not the best welding job, but it is together. Tomorrow I will work on the connection a little more and it should be sturdy and ready to be epoxied inside the frame when the material gets here. Until then its another day of waiting.
- Nick